Basic Information
| Welding position | Horizontal fillet weld |
| Welding method | Double-sided submerged arc automatic welding |
| Welding power supply | Maximum welding voltage 60V, current 1250A |
| Speed control mode | AC frequency conversion |
| Program control | PLC |
| Torch angle | 45 degrees (can be fine-tuned) |
| Solder recycling device | Recycling machine |
Whole Machine Installation Parameters
Width: 5700 mm
Length: 26000 mm
Height: 4700 mm
Gross Weight: 12.5 tons
(Note: The width includes equipment on both sides and is adjustable between 5500 mm and 6500 mm.)
All-in-One Machine 8 Systems
Machine Configuration
1. Transmisson System
Input Roller Conveyor Section
Roller Conveyor: It consists of three sets of feeding racks (two sets of feeding racks with support racks) + one set of alignment racks, containing 13 rollers with a roller spacing of about 900 mm.
Output Roller Conveyor Section
Output Roller Conveyor: consists of three sets of outfeed racks (two sets with lifting racks) containing 11 rollers.
2. Assembly System
Assembly Machine Part
Roller Conveyor: It consists of three groups of feeding racks (two groups with righting racks) + one group of aligning racks partly, including 13 rollers, with a roller spacing of about 900 mm.
3. Welding System
4. Recycle System
5. Straitening System
6. Hydraulic System
Hydraulic Station: Nine-way solenoid valve, Radiator (the upper box)
From left to right: Feeding for flange panel; Feeding for web plate; Flange plate of main machine; Web plate of main machine; Downward pressure cylinder; Alignment cylinder; Torch rack; Bracket 1; Bracket 2.
7. Electrical System
Control Cabinet: ZMDE patented technology, with controller module controlling the whole motor system.
8. Intelligent Control System
ZMDE independent research and development, perfect match with electrical system and hydraulic system, convenient for human-machine interaction.
Machine Advantages
Cost Recovery Within 100 Days
Comprehensive accounting: 1600 tons of recovered costs. Calculated at 10000 tons per year, profit increases by about 20%
Comparison of Equipment Advantages
Cores Features
