Core Parameters

Web plakaren altuera: 200-1500 mm
Web plate thickness: 6-14 mm (30 mm with double wire double arc welding machine)
Brida plakaren zabalera: 200-600 mm
Brida plakaren lodiera: 8-40 mm
Length of workpiece: 6000-15000 mm

Oinarrizko informazioa

Soldadura-posizioa Soldadura horizontala
Soldadura metodoa Alde biko urpeko arkuko soldadura automatikoa
Soldadura elikadura hornidura Soldadura-tentsio maximoa 60V, egungo 1250A
Abiadura kontrolatzeko modua AC maiztasun bihurketa
Programaren kontrola PLC
Zuziaren angelua 45 graduak (afinatu daiteke)
Soldadura birziklatzeko gailua Birziklatzeko makina

Instalazioa Parameters of the Whole Machine

Zabalera: 5700 mm (including equipment on both sides of the main machine, range 5500 mm~6500 mm)
Luzera: 126000 mm
Altuera: 4700 mm
Operating power: Approx. 340 KW

Parametro Tekniko Nagusiak

Eredua Automatic one-stop production line for H beams
Parameter ZHJL1500 ZHJL1800 ZHJL 2000 ZHJL 2200 ZHJL 2600 ZHJL 2800
Web plate size Altuera (mm) 200-1500 200-1800 200-2000 200-2200 200-2600 200-2800
Thickness (mm) 6-14 (with 30mm dual wire and dual arc welding machines)
Flange plate size Zabalera (mm) 200-600
Thickness (mm) 8-20
Workpiece Length (mm) 6000-15000
Power Supply AC 380V 50HZ 3fasea

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Installation Power of the Whole Machine

Ekipamenduaren izena Boterea Quantity
Loading roller motor 2.2+0.75KW 2
Oil pumps (hydraulic stations) 7.5KW 2
Loading frame 3+0.75KW 4
CO2 welding machine 25KW 4
Main machine correction motor 11KW 2
Flux recycling machine 3KW 2
Turning and lifting motor 1.5KW 3
Flip rotating motor 1.5KW 3
Flip clamping Motor 1.5KW 3
Upper flange plate lifting motor 1.5KW 3
Upper flange plate clamping motor 1.5KW 3
Flange plate trolley motor 1.5KW 3
1250A Submerged arc welder 75KW 4
Potentzia osoa 490KW

Core Component Unit

Ekipamenduaren izena Quantity
Main machine of assembly, soldadura, eta zuzentzeko makina integratua 2 multzoak
Electric unloading platform 2 multzoak
T-type flange/web plate loading mechanism 1 ezarri
T-type feeding roller conveyor 1 ezarri
T-type corrective clamping device 2 multzoak
T-type discharging bracket 2 multzoak
T-beam discharge roller conveyor 1 ezarri
T-beam reversing mechanism 1 ezarri
T-beam feeding traversing mechanism 1 ezarri
H-beam flange plate loading mechanism 1 ezarri
H-beam corrective clamping device 2 multzoak
H-beam discharging bracket 2 multzoak
H-beam discharging roller conveyor 1 ezarri
H-beam discharging mechanism (optional) 1 ezarri
Temperature control hydraulic station (optional southern type or northern type) 2 multzoak
11KW strong feeding motor 2 multzoak
2.2KW feeding motor 3 multzoak
Electrical automatic control circuit box (optional integrated cabinet or separated cabinet) 1 ezarri
Submerged arc welding machine 1250A 4 multzoak

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Core Strength

01 Integration of Intelligent Technologies: Innovative Industry Products
  • 43 patents with independent intellectual property rights;
  • Independent research and development of distributed computing control system, H-beam steel one-shot molding;
  • Optional six-wire six-arc heavy steelZMDE WuZhuiwelding machine to realize the heavy steel molding; Optional equipped withZMDE JueYingdouble-wire double-arc welding machine, processing speed increased by about 80%;
  • The hot welding and hot straightening process can realize digital control, which can automatically match the welding current and voltage and other parameters according to the thickness of the plate. With the hot welding and hot straightening process, the plate can be straightened directly to meet the quality standard without cooling, which solves the problem of deformation of welding;
  • There is no need to weld the arc-guiding plate, and it is directly welded to both ends of the plate;
  • Independent research and development of the web plate below 18mm groove-free welding technology, improve welding accuracy and welding efficiency;
  • The equipment adopts distributed computing control system, reasonable layout, modular distributed computing control. Easy to quickly and accurately find the fault point, more convenient and efficient maintenance;
  • Equipment equipped with automatic lubrication system and local graphite self-lubrication. Routine maintenance is more simple;
  • Equipped with automatic flux control system, reduce artificial dependence, intelligent control of flux flow;
  • Provide intelligent after-sales service, reduce the failure rate, and maintenance is more convenient.

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02 Automatic Production, High Production Efficiency
  • Intelligent loading, intelligent clamping, intelligent correcting, intelligent towing, intelligent fastening, intelligent inspection, intelligent flux discharging, intelligent welding, intelligent straightening, intelligent lifting, intelligent turning, realizing the whole process of intelligent production;
  • The production process does not need tack welding, no plate lifting, no need to weld the arc-guiding plate, groove-free welding for the web plate below 18mm, no need to manually control the flow of flux, and no need for the flow of multi-equipment. Reduce the operating procedures and production capacity increases dramatically. ZMDE self-developed distributed computing control system, with touch screen, remote control, and other control modes, easy to operate and learn;
  • It can be networked with ZMDE intelligent digital welding machine to realize intelligent current and voltage automatic adjustment;
  • This system can be upgraded with a ZMDE smart, heavy AGV (Automated Guided Vehicle) for logistics, which can significantly enhance the speed and efficiency of moving parts;
  • Intelligent factory management system can be combined with ZMDE H-beam steel intelligent robotic riveting and welding assembly line, intelligent spraying and polishing machine, etab., to realize the construction of an intelligent factory and production standardization.

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03 Cost Saving, Short Payback Period
  • Intelligent production in the whole process, few operators, saving laborers, effectively reducing the risk of work-related injuries, protecting the operating staff, and higher per capita production capacity;
  • No need for plate lifting in the production process, less effort than traditional equipment;
  • Under the same area, the production efficiency of a fully automatic one-shot production line for steel beams of prefabricated buildings is higher, and the production capacity per unit area is doubled;
  • Equipped with an intelligent flux discharging system, no need to weld the arc-guiding plate, no need for tack welding, greatly saving material;
  • Compared with traditional equipment, under the same production capacity, the power consumption of welding machines and others is greatly reduced;
  • Intelligent matching of current, tentsioa, and other parameters, the overall power consumption is reduced by about 50%;
  • The equipment adopts a distributed computing control system, and each unit can independently control and complete the production, adapting to the needs of each H-beam processing, avoiding equipment maintenance and delaying the schedule.

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04 One Purchase, Ez kezkatu salmentaren ondoren
  • Upgradeable System: Enhance the system to cut down on future equipment update costs;
  • Comprehensive Training: With each equipment purchase, receive training for its entire lifecycle to maintain production consistency, even with staff turnover;
  • Full-Service Maintenance: Benefit from complete installation, prestakuntza, eta berme zerbitzuak, plus nationwide on-site maintenance for steady production;
  • Manufacturer Support: Gain lifelong maintenance for equipment parts and components directly from the manufacturers.

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05 Ziurtagiri anitzak, Kalitate handikoa
  • Authentic Materials: The equipment’s core structural components are made from cast parts to prevent deformation from welding stress, ensuring both precision and longevity;
  • ISO9001 Certified: The equipment meets the international quality system standards set by ISO9001;
  • CE Certified: It complies with the European Union’s safety, osasuna, eta ingurumena babesteko arauak;
  • Industry Leader: Recognized as a top-quality brand in the national building intelligent equipment industry;
  • Kalitate Bermatua: Consistently passes national quality inspections and is certified as a stable and reliable product;
  • Trusted Quality: Nationally acknowledged for its quality and reliability, guaranteeing customer satisfaction.

Aurelian Global Solutions enpresak kalitate handiko ekipamendu industrialekin eta mundu mailako fabrikazio-bazkide fidagarriekin lotzen ditu, ekoizpen-behar modernoetarako irtenbide fidagarriak ematea.

Jarri gurekin harremanetan

Joan Goikora